China RV160 Ratio 81: 1 for Robot Base RV Speed Gearbox with Good quality

Solution Description

Details Images:

one.It is outfitted with an angular speak to ball bearing, so it can help the external load with the rigid instant and huge allowable minute
2.Simple assemble, small vibration
three.It can lessen the motor straight junction (enter equipment) and inertia
four.Huge torsional rigidity
5.Powerful affect resistance (500% of rated torque)
6.The crankshaft is supported by 2 columns in the reducer
seven.Superb starting up efficiency & Tiny put on and lengthy services existence
eight.Tiny backlash (1arc. Min.) & Use rolling bearing
nine.Strong effect resistance (500% of rated torque)
10.The variety of simultaneous engagements between RV gear and needle enamel is huge

Advantages:
1. Higher precision, large torque
2. Committed complex personnel can be on the go to give design answers
three. Factory immediate income good workmanship tough high quality assurance
four. Solution high quality problems have a 1-year guarantee time, can be returned for substitute or mend

Business profile:

HangZhou CZPT Technologies Co., Ltd. was established in 2014. Dependent on extended-term gathered encounter in mechanical design and style and manufacturing, numerous types of harmonic reducers have been produced according to the diverse requirements of buyers. The organization is in a stage of rapid development. , Gear and staff are consistently increasing. Now we have a group of knowledgeable technical and managerial staff, with superior products, comprehensive testing approaches, and product production and style abilities. Product design and manufacturing can be carried out according to customer wants, and a selection of substantial-precision transmission parts such as harmonic reducers and RV reducers have been shaped the products have been bought in domestic and international(Such as United states, Germany, Turkey, India) and have been employed in industrial robots, equipment tools, health care products, laser processing, reducing, and dispensing, Brush making, LED products production, precision electronic gear, and other industries have established a very good popularity.
In the long term, Hongwing will adhere to the purpose of collecting abilities, trying to keep close to the market, and technological innovation, have forward the value pursuit in the subject of harmonic drive&RV reducers, seek out the typical growth of the organization and the modern society, and quietly develop itself into a properly-recognized model with independent mental home legal rights. Quality provider in the discipline of precision transmission”.

Energy factory:

Our plant has an whole campus The amount of workshops is around three hundred Whether or not it truly is from the manufacturing of uncooked resources and the procurement of raw supplies to the inspection of completed items, we are undertaking it ourselves. There is a full generation system

HST-I Parameter:

Rated Desk
Output rotational speed (rpm) 5 ten fifteen twenty twenty five thirty forty 50 sixty
Model Speed ratio code Transmission Ratio(R) Output Torque  (Nm)
/
Enter the ability (kW
Rotation of axes Housing rotation
RV-6E 31 31 30 101
/ .07
81
/ .eleven
72
/ .fifteen
66
/ .19
62
/ .22
58
/ .twenty five
54
/ .30
50
/ .35
47
/ .40
43 43 42
53.5 fifty three.five 52.five
59 59 58
seventy nine seventy nine 78
103 103 102
RV-20E 57 fifty seven 56 231
/ .16
188
/ .26
167
/ .35
153
/ .43
143
/ .fifty
135
/ .fifty seven
124
/ .70
115
/ .eighty one
110
/ .92
eighty one 81 80
one hundred and five one zero five 104
121 121 120
141 141 140
161 161 160
RV-40E 57 57 56 572
/ .40
465
/ .sixty five
412
/ .86
377
/ 1.05
353
/ 1.23
334
/ 1.forty
307
/ 1.seventy one
287
/ 2.00
271
/ 2.27
81 81 80
one hundred and five one zero five 104
121 121 120
153 153 152
RV-80E fifty seven fifty seven 56 1,088
/ .76
885
/ 1.24
784
/ 1.64
719
/ 2.01
672
/ 2.35
637
/ 2.sixty seven
584
/ 3.26
546
/ 3.81
517
/ 4.33
81 81 80
101 one zero one 100
121 121 120
153 1(153) 1(152)
RV-110E 81 81 80 1,499
/ 1.05
1,215
/ 1.70
1,078
/ 2.26
990
/ 2.seventy six
925
/ 3.23
875
/ 3.67
804
/ 4.49
   
111 111 110
161 161 160
a hundred seventy five 1227/seven 1220/7
RV-160E eighty one eighty one 80 2,176
/ 1.fifty two
1,774
/ 2.forty eight
1,568
/ 3.28
1,441
/ 4.02
1,343
/ 4.69
1,274
/ 5.34
     
one hundred and one a hundred and one 100
129 129 128
145 a hundred forty five 144
171 171 170
RV-320E 81 81 80 4,361
/ 3.04
3,538
/ 4.94
3,136
/ 6.fifty seven
2,881
/ 8.05
2,695
/ 9.forty one
2,548
/ 10.7
     
one zero one one hundred and one 100
118.five 118.5 117.5
129 129 128
141 141 140
171 171 170
185 185 184
RV-450E 81 eighty one 80 6,a hundred thirty five
/ 4.28
4,978
/ 6.ninety five
4,410
/ 9.24
4,047
/ 11.three
3,783
/ thirteen.2
       
one hundred and one 101 100
118.5 118.five 117.five
129 129 128
154.eight 2013/thirteen 2000/13
171 171 170
192 1347/seven 1340/7
Observe: 1. The allowable output speed is impacted by responsibility cycle, load, and ambient temperature. When the allowable output speed is previously mentioned NS1, make sure you consult our company about the safety measures.
2. Compute the input capability (kW) by the subsequent formulation.
Input potential (kW) =(2π*N*T)/(sixty*η/a hundred*10*ten*ten)   N: output velocity (RPM)
T: output torque (nm)
η =  75: reducer performance (%)
 The input potential is the reference price.
three. When utilizing the reducer at a low temperature, the no-load operating torque will improve, so please spend focus when selecting the motor.
(refer to p.ninety three minimal-temperature characteristics)

T0
Rated torque(Remark .7)
N0
Rated output velocity
K
Rated daily life
TS1
Allowable beginning and halting torque
TS2
Instantaneous optimum allowable torque
NS0
Allowable highest output velocity
(Remark .1)
Backlash Vacant distance MAX. Angle transmission error MAX. A agent benefit of beginning performance MO1
Allowable moment
(Remark .4)
MO2
Instantaneous maximum allowable minute
Wr
Allowable radial load
(Remark .ten)
               I
Transformed worth of inertia moment input shaft
(Remark .5)
Weight
(Nm) (rpm) (h) (Nm) (Nm) (r/min) (arc.sec.) (arc.min.) (arc.sec.) (%) (Nm) (Nm) (N) (kgm2) (kg)
58 30 6,000 117 294 100 1.5 1.5 80 70 196 392 2,a hundred and forty 2.63×10-six 2.five
2.00×10-6
one.53×10-six
1.39×10-6
one.09×10-6
.74×10-6
167 15 6,000 412 833 75 1. 1. 70 75 882 1,764 7,785 nine.66×10-6 4.seven
six.07×10-six
four.32×10-six
3.56×10-6
2.88×10-six
two.39×10-six
412 15 6,000 1,571 2,058 70 1. 1. 60 85 1,666 3,332 11,594 three.25×10-five 9.3
two.20×10-5
1.63×10-five
one.37×10-five
1.01×10-five
784 15 6,000 1,960 Bolt tightening 3920 70 1. 1. 50 85 Bolt fastening 2156 Bolt tightening Bolt tightening 12988 8.16×10-5 Bolt tightening 13.1
six.00×10-five
4.82×10-5
Pin blend 3185 Pin combination 1735 Pin combination 2156 Pin combination 1571 Pin blend 12.7
three.96×10-five
2.98×10-5
1,078 15 6,000 2,695 5,390 50 1. 1. 50 85 2,940 5,880 16,648 9.88×10-5 17.four
six.96×10-5
four.36×10-5
three.89×10-5
1,568 15 6,000 3,920 Bolt tightening 7840 45 1. 1. 50 85 3,920 Bolt tightening 7840 18,587 one.77×10-four 26.four
one.40×10-four
1.06×10-4
Pin and use 6615 Pin and use 6762
.87×10-4
.74×10-four
3,136 15 6,000 7,840 Bolt tightening 15680 35 1. 1. 50 80 Bolt tightening 7056 Bolt tightening 14112 Bolt tightening 28067 four.83×10-4 44.3
three.79×10-4
3.15×10-4
2.84×10-4
Pin mix 12250 Pin combination 6174 Pin and use 1571 Pin blend 24558
two.54×10-4
1.97×10-4
1.77×10-four
4,410 15 6,000 11,571 Bolt tightening 22050 25 1. 1. 50 85 8,820 Bolt tightening 17640 30,133 8.75×10-four 66.4
six.91×10-four
five.75×10-four
5.20×10-4
Pin and use 18620 Pin and use 13524
four.12×10-four
3.61×10-4
3.07×10-four
4. The allowable torque will fluctuate according to the thrust load. Remember to validate by the allowable minute line diagram (p.ninety one).
5. The benefit of inertia minute is the worth of the reducer entire body. The second of inertia of the enter gear is not incorporated.
6. For instant stiffness and torsion stiffness, make sure you refer to the calculation of inclination angle and torsion angle (p.99).
seven. Rated torque refers to the torque worth reflecting the rated daily life at rated output velocity, not the data displaying the higher restrict of load. Remember to refer to the glossary (p.81) and product selection stream chart (p.82).
8. If you want to acquire goods other than the previously mentioned speed ratio, you should check with our organization.
9. The earlier mentioned technical specs are attained according to the company’s evaluation approach. Make sure you validate that the product satisfies the use problems of carrying true plane ahead of use.
10. When a radial load is applied to dimension B, make sure you use it in the allowable radial load variety.
eleven. 1 RV-80e r = 153 is only output shaft bolt fastening kind( P.20,21)

Purposes:

FQA:
Q: What should I supply when I choose a gearbox/pace reducer?
A: The best way is to give the motor drawing with parameters. Our engineer will examine and recommend the most appropriate gearbox design for your reference.
Or you can also offer the underneath specification as nicely:
one) Sort, model, and torque.
2) Ratio or output pace
3) Doing work condition and connection strategy
4) Quality and set up equipment title
five) Enter manner and input velocity
six) Motor brand name model or flange and motor shaft size
 

US $620-1,300
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step

###

Samples:
US$ 600/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Rated Table
Output rotational speed (rpm) 5 10 15 20 25 30 40 50 60
Model Speed ratio code Transmission Ratio(R) Output Torque  (Nm)
/
Enter the capacity (kW
Rotation of axes Housing rotation
RV-6E 31 31 30 101
/ 0.07
81
/ 0.11
72
/ 0.15
66
/ 0.19
62
/ 0.22
58
/ 0.25
54
/ 0.30
50
/ 0.35
47
/ 0.40
43 43 42
53.5 53.5 52.5
59 59 58
79 79 78
103 103 102
RV-20E 57 57 56 231
/ 0.16
188
/ 0.26
167
/ 0.35
153
/ 0.43
143
/ 0.50
135
/ 0.57
124
/ 0.70
115
/ 0.81
110
/ 0.92
81 81 80
105 105 104
121 121 120
141 141 140
161 161 160
RV-40E 57 57 56 572
/ 0.40
465
/ 0.65
412
/ 0.86
377
/ 1.05
353
/ 1.23
334
/ 1.40
307
/ 1.71
287
/ 2.00
271
/ 2.27
81 81 80
105 105 104
121 121 120
153 153 152
RV-80E 57 57 56 1,088
/ 0.76
885
/ 1.24
784
/ 1.64
719
/ 2.01
672
/ 2.35
637
/ 2.67
584
/ 3.26
546
/ 3.81
517
/ 4.33
81 81 80
101 101 100
121 121 120
153 1(153) 1(152)
RV-110E 81 81 80 1,499
/ 1.05
1,215
/ 1.70
1,078
/ 2.26
990
/ 2.76
925
/ 3.23
875
/ 3.67
804
/ 4.49
   
111 111 110
161 161 160
175 1227/7 1220/7
RV-160E 81 81 80 2,176
/ 1.52
1,774
/ 2.48
1,568
/ 3.28
1,441
/ 4.02
1,343
/ 4.69
1,274
/ 5.34
     
101 101 100
129 129 128
145 145 144
171 171 170
RV-320E 81 81 80 4,361
/ 3.04
3,538
/ 4.94
3,136
/ 6.57
2,881
/ 8.05
2,695
/ 9.41
2,548
/ 10.7
     
101 101 100
118.5 118.5 117.5
129 129 128
141 141 140
171 171 170
185 185 184
RV-450E 81 81 80 6,135
/ 4.28
4,978
/ 6.95
4,410
/ 9.24
4,047
/ 11.3
3,783
/ 13.2
       
101 101 100
118.5 118.5 117.5
129 129 128
154.8 2013/13 2000/13
171 171 170
192 1347/7 1340/7
Note: 1. The allowable output speed is affected by duty cycle, load, and ambient temperature. When the allowable output speed is above NS1, please consult our company about the precautions.
2. Calculate the input capacity (kW) by the following formula.
Input capacity (kW) =(2π*N*T)/(60*η/100*10*10*10)   N: output speed (RPM)
T: output torque (nm)
η =  75: reducer efficiency (%)
 The input capacity is the reference value.
3. When using the reducer at a low temperature, the no-load running torque will increase, so please pay attention when selecting the motor.
(refer to p.93 low-temperature characteristics)

###

T0
Rated torque(Remark .7)
N0
Rated output speed
K
Rated life
TS1
Allowable starting and stopping torque
TS2
Instantaneous maximum allowable torque
NS0
Allowable maximum output speed
(Remark .1)
Backlash Empty distance MAX. Angle transmission error MAX. A representative value of starting efficiency MO1
Allowable moment
(Remark .4)
MO2
Instantaneous maximum allowable moment
Wr
Allowable radial load
(Remark .10)
               I
Converted value of inertia moment input shaft
(Remark .5)
Weight
(Nm) (rpm) (h) (Nm) (Nm) (r/min) (arc.sec.) (arc.min.) (arc.sec.) (%) (Nm) (Nm) (N) (kgm2) (kg)
58 30 6,000 117 294 100 1.5 1.5 80 70 196 392 2,140 2.63×10-6 2.5
2.00×10-6
1.53×10-6
1.39×10-6
1.09×10-6
0.74×10-6
167 15 6,000 412 833 75 1.0 1.0 70 75 882 1,764 7,785 9.66×10-6 4.7
6.07×10-6
4.32×10-6
3.56×10-6
2.88×10-6
2.39×10-6
412 15 6,000 1,029 2,058 70 1.0 1.0 60 85 1,666 3,332 11,594 3.25×10-5 9.3
2.20×10-5
1.63×10-5
1.37×10-5
1.01×10-5
784 15 6,000 1,960 Bolt tightening 3920 70 1.0 1.0 50 85 Bolt fastening 2156 Bolt tightening Bolt tightening 12988 8.16×10-5 Bolt tightening 13.1
6.00×10-5
4.82×10-5
Pin combination 3185 Pin combination 1735 Pin combination 2156 Pin combination 10452 Pin combination 12.7
3.96×10-5
2.98×10-5
1,078 15 6,000 2,695 5,390 50 1.0 1.0 50 85 2,940 5,880 16,648 9.88×10-5 17.4
6.96×10-5
4.36×10-5
3.89×10-5
1,568 15 6,000 3,920 Bolt tightening 7840 45 1.0 1.0 50 85 3,920 Bolt tightening 7840 18,587 1.77×10-4 26.4
1.40×10-4
1.06×10-4
Pin and use 6615 Pin and use 6762
0.87×10-4
0.74×10-4
3,136 15 6,000 7,840 Bolt tightening 15680 35 1.0 1.0 50 80 Bolt tightening 7056 Bolt tightening 14112 Bolt tightening 28067 4.83×10-4 44.3
3.79×10-4
3.15×10-4
2.84×10-4
Pin combination 12250 Pin combination 6174 Pin and use 10976 Pin combination 24558
2.54×10-4
1.97×10-4
1.77×10-4
4,410 15 6,000 11,025 Bolt tightening 22050 25 1.0 1.0 50 85 8,820 Bolt tightening 17640 30,133 8.75×10-4 66.4
6.91×10-4
5.75×10-4
5.20×10-4
Pin and use 18620 Pin and use 13524
4.12×10-4
3.61×10-4
3.07×10-4
4. The allowable torque will vary according to the thrust load. Please confirm by the allowable moment line diagram (p.91).
5. The value of inertia moment is the value of the reducer body. The moment of inertia of the input gear is not included.
6. For moment stiffness and torsion stiffness, please refer to the calculation of inclination angle and torsion angle (p.99).
7. Rated torque refers to the torque value reflecting the rated life at rated output speed, not the data showing the upper limit of load. Please refer to the glossary (p.81) and product selection flow chart (p.82).
8. If you want to buy products other than the above speed ratio, please consult our company.
9. The above specifications are obtained according to the company’s evaluation method. Please confirm that the product meets the use conditions of carrying real aircraft before use.
10. When a radial load is applied to dimension B, please use it within the allowable radial load range.
11. 
1 RV-80e r = 153 is only output shaft bolt fastening type( P.20,21)
US $620-1,300
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step

###

Samples:
US$ 600/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Rated Table
Output rotational speed (rpm) 5 10 15 20 25 30 40 50 60
Model Speed ratio code Transmission Ratio(R) Output Torque  (Nm)
/
Enter the capacity (kW
Rotation of axes Housing rotation
RV-6E 31 31 30 101
/ 0.07
81
/ 0.11
72
/ 0.15
66
/ 0.19
62
/ 0.22
58
/ 0.25
54
/ 0.30
50
/ 0.35
47
/ 0.40
43 43 42
53.5 53.5 52.5
59 59 58
79 79 78
103 103 102
RV-20E 57 57 56 231
/ 0.16
188
/ 0.26
167
/ 0.35
153
/ 0.43
143
/ 0.50
135
/ 0.57
124
/ 0.70
115
/ 0.81
110
/ 0.92
81 81 80
105 105 104
121 121 120
141 141 140
161 161 160
RV-40E 57 57 56 572
/ 0.40
465
/ 0.65
412
/ 0.86
377
/ 1.05
353
/ 1.23
334
/ 1.40
307
/ 1.71
287
/ 2.00
271
/ 2.27
81 81 80
105 105 104
121 121 120
153 153 152
RV-80E 57 57 56 1,088
/ 0.76
885
/ 1.24
784
/ 1.64
719
/ 2.01
672
/ 2.35
637
/ 2.67
584
/ 3.26
546
/ 3.81
517
/ 4.33
81 81 80
101 101 100
121 121 120
153 1(153) 1(152)
RV-110E 81 81 80 1,499
/ 1.05
1,215
/ 1.70
1,078
/ 2.26
990
/ 2.76
925
/ 3.23
875
/ 3.67
804
/ 4.49
   
111 111 110
161 161 160
175 1227/7 1220/7
RV-160E 81 81 80 2,176
/ 1.52
1,774
/ 2.48
1,568
/ 3.28
1,441
/ 4.02
1,343
/ 4.69
1,274
/ 5.34
     
101 101 100
129 129 128
145 145 144
171 171 170
RV-320E 81 81 80 4,361
/ 3.04
3,538
/ 4.94
3,136
/ 6.57
2,881
/ 8.05
2,695
/ 9.41
2,548
/ 10.7
     
101 101 100
118.5 118.5 117.5
129 129 128
141 141 140
171 171 170
185 185 184
RV-450E 81 81 80 6,135
/ 4.28
4,978
/ 6.95
4,410
/ 9.24
4,047
/ 11.3
3,783
/ 13.2
       
101 101 100
118.5 118.5 117.5
129 129 128
154.8 2013/13 2000/13
171 171 170
192 1347/7 1340/7
Note: 1. The allowable output speed is affected by duty cycle, load, and ambient temperature. When the allowable output speed is above NS1, please consult our company about the precautions.
2. Calculate the input capacity (kW) by the following formula.
Input capacity (kW) =(2π*N*T)/(60*η/100*10*10*10)   N: output speed (RPM)
T: output torque (nm)
η =  75: reducer efficiency (%)
 The input capacity is the reference value.
3. When using the reducer at a low temperature, the no-load running torque will increase, so please pay attention when selecting the motor.
(refer to p.93 low-temperature characteristics)

###

T0
Rated torque(Remark .7)
N0
Rated output speed
K
Rated life
TS1
Allowable starting and stopping torque
TS2
Instantaneous maximum allowable torque
NS0
Allowable maximum output speed
(Remark .1)
Backlash Empty distance MAX. Angle transmission error MAX. A representative value of starting efficiency MO1
Allowable moment
(Remark .4)
MO2
Instantaneous maximum allowable moment
Wr
Allowable radial load
(Remark .10)
               I
Converted value of inertia moment input shaft
(Remark .5)
Weight
(Nm) (rpm) (h) (Nm) (Nm) (r/min) (arc.sec.) (arc.min.) (arc.sec.) (%) (Nm) (Nm) (N) (kgm2) (kg)
58 30 6,000 117 294 100 1.5 1.5 80 70 196 392 2,140 2.63×10-6 2.5
2.00×10-6
1.53×10-6
1.39×10-6
1.09×10-6
0.74×10-6
167 15 6,000 412 833 75 1.0 1.0 70 75 882 1,764 7,785 9.66×10-6 4.7
6.07×10-6
4.32×10-6
3.56×10-6
2.88×10-6
2.39×10-6
412 15 6,000 1,029 2,058 70 1.0 1.0 60 85 1,666 3,332 11,594 3.25×10-5 9.3
2.20×10-5
1.63×10-5
1.37×10-5
1.01×10-5
784 15 6,000 1,960 Bolt tightening 3920 70 1.0 1.0 50 85 Bolt fastening 2156 Bolt tightening Bolt tightening 12988 8.16×10-5 Bolt tightening 13.1
6.00×10-5
4.82×10-5
Pin combination 3185 Pin combination 1735 Pin combination 2156 Pin combination 10452 Pin combination 12.7
3.96×10-5
2.98×10-5
1,078 15 6,000 2,695 5,390 50 1.0 1.0 50 85 2,940 5,880 16,648 9.88×10-5 17.4
6.96×10-5
4.36×10-5
3.89×10-5
1,568 15 6,000 3,920 Bolt tightening 7840 45 1.0 1.0 50 85 3,920 Bolt tightening 7840 18,587 1.77×10-4 26.4
1.40×10-4
1.06×10-4
Pin and use 6615 Pin and use 6762
0.87×10-4
0.74×10-4
3,136 15 6,000 7,840 Bolt tightening 15680 35 1.0 1.0 50 80 Bolt tightening 7056 Bolt tightening 14112 Bolt tightening 28067 4.83×10-4 44.3
3.79×10-4
3.15×10-4
2.84×10-4
Pin combination 12250 Pin combination 6174 Pin and use 10976 Pin combination 24558
2.54×10-4
1.97×10-4
1.77×10-4
4,410 15 6,000 11,025 Bolt tightening 22050 25 1.0 1.0 50 85 8,820 Bolt tightening 17640 30,133 8.75×10-4 66.4
6.91×10-4
5.75×10-4
5.20×10-4
Pin and use 18620 Pin and use 13524
4.12×10-4
3.61×10-4
3.07×10-4
4. The allowable torque will vary according to the thrust load. Please confirm by the allowable moment line diagram (p.91).
5. The value of inertia moment is the value of the reducer body. The moment of inertia of the input gear is not included.
6. For moment stiffness and torsion stiffness, please refer to the calculation of inclination angle and torsion angle (p.99).
7. Rated torque refers to the torque value reflecting the rated life at rated output speed, not the data showing the upper limit of load. Please refer to the glossary (p.81) and product selection flow chart (p.82).
8. If you want to buy products other than the above speed ratio, please consult our company.
9. The above specifications are obtained according to the company’s evaluation method. Please confirm that the product meets the use conditions of carrying real aircraft before use.
10. When a radial load is applied to dimension B, please use it within the allowable radial load range.
11. 
1 RV-80e r = 153 is only output shaft bolt fastening type( P.20,21)

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
agriculturalparts

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
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editor by czh 2022-12-21