Product Description
SZ Series Cone Transmission Gearbox For Double Screw Extruder
Company Information
Established in 1979, HangZhou Gearbox Manufacturing Co., Ltd. is located in National High-tech Development Zone of HangZhou, ZheJiang , China. With more than 38 years’ experience in research and development of gear transmission products, the factory covers an area of 87,000 square meters. ISO9001certified in 1999, we have high qualified R&D engineer team and manufacturing talents as well as first-class processing and testing equipments.
Product Descripion
The transmission gear of SZ Cone Double Screw Extruder is a mechanical transmission gear specially designed as a mating device for the cone double screw plastic extruder. The device can transmit the power generated by the major motor to the long axis of the distributor case after speed reduction and twist increasing in the transmission case. Then the long axis drives the minor axis through a pair of small-cone-angle spiral gear with a transmission ratio of 1: 1. The long axis and the minor axis with the same corner dimension as the screw bolt and in the manner of inverted outward rotation drive the screw bolt to extrude high-quality products.
The transmission case is designed according to the standard of JB / T9050.1_1999. The gears and axial parts are made of high strength alloy steel. The gear goes through the process of carburization, heat hardening and gear grinding, with the gear precision of grade 5 and the tooth surface hardness of HRC54-62. All the oil seal adopts imported products. Both the transmission case and the distributor case are equipped with cooling coils, which are used to cool the lubricating oil.
Due to the new improvements in gear precision and bearing configuration compared with the traditional products, its overall performance is superior to that of the current products.
Specifications
FAQ
Are you trading company or manufacturer?
A: We are manufacturer with over 38 years’ experience.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.
Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms?
T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.
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| Application: | Machinery, Agricultural Machinery, Plastic and Rubber Extrusion |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Helical |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Choosing the Right Agricultural Gearbox
There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.
Bevel gearboxes
Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.
Shaft-mounted
Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
Shaft-mounted with bearings
If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.
CZPT gearboxes
The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.
Bevel gearboxes with bearings
The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
Bevel gearboxes with CZPT gearboxes
The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
editor by Dream 2024-05-15
China wholesaler CZPT Brand Zlyj Series Gearbox for Single Screw Plastic Extruder with Free Design Custom
Merchandise Description
Duoling Model ZLYJ Sequence Gearbox For One Screw Plastic Extruder
Business Details
Established in 1979, HangZhou Gearbox Producing Co., Ltd. is situated in National High-tech Advancement Zone of HangZhou, ZheJiang , China. With much more than 38 years’ experience in analysis and development of equipment transmission merchandise, the manufacturing facility handles an region of 87,000 square meters. ISO9001 certified in 1999, we have large experienced R&D engineer crew and production skills as effectively as very first-course processing and tests equipments.
Solution Description
JHM/JHMLZLYJZSYJ Series gearbox is a drive device with high-precision and difficult tooth surface and thrust bearing designed to match with screw extruders. It is created in accordance to standard ZBJ19009-88. The main components are manufactured of high strength alloy steel. The gears are created by way of carburizing quenching hardening, and gear grinding. Its precision is up to Quality 6 (GB10095-88). Thrust bearing with in excess of-specification is mounted on the front stop of hollow output shaft to accommodate screw back again strain forces. The complete unit is small volume, large have potential, stable generate, minimal sound and high efficiency.
Technical Parameter:
Our factory:
FAQ
Are you trading business or company ?
A: We are producer.
Q: How prolonged is your supply time?
A: Generally it is inside of ten times if the merchandise are in inventory, for products made as for each get, it is inside 35 times following confirmation of buy.
Q:How lengthy should I wait for the feedback following I send the enquiry?
A: Usually In 12 hours.
Q:What details must I give you to affirm the item?
A: Product/Dimensions, Transmission Ratio, Speed, Shaft instructions & Order amount and many others.
Q: Hong prolonged is your merchandise warranty?
A:We offer you 12 months warranty from departure date of the products.
Q: What is your payment phrases?
T/T one hundred% in progress for sum considerably less than USD10000.-, 30% T/T in advance ,balance prior to shipment for volume earlier mentioned USD10000.-
If you have any other questions, you should feel totally free to get in touch with us beneath:
HOW TO Get in touch with US?
Send your Inquiry Particulars in the Beneath, click on “Send” Now!
Also you can contact us by means of subsequent approaches:
Tel: 15358026079
Website: jiangchi2012
Kinds of Gearboxes Utilized in Wind Turbines
Numerous producers of wind turbines have picked various solutions for the travel practice of the turbines. Most favor gearboxes because of their toughness. These have a number of layout features that make them effectively suited to shocks, stresses and wear. No matter of the type of gearbox used, steady routine maintenance and checking can extend the lifespan of these machines. Carrying out these duties often can support detect and solve any issues just before they grow to be serious. Listed here are some of the difficulties associated with gearboxes.
Coaxial helical gearbox
The R collection helical inline gearbox is a higher-top quality pace reducer for large-duty industrial apps. These units are created with elevated energy density in head and are geared up with different cooling options. Large-quality seals and lubricants assist to boost effectiveness and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an exceptional selection for large-speed apps, these kinds of as compressors, compressor blowers, and pumps.
The typical module established of helical gearbox is manufactured using the same tooth-chopping techniques as spur gears. This permits the creation of higher-top quality, a lot more economical, and more compact helical gears. Despite the fact that the functionality of helical gears is reduced than spur gears, they are durable and capable of transferring movement and electricity between two shafts. And due to the fact they are capable to manage a a lot higher load, they are favored for weighty-responsibility applications.
The main tooth kind of a helical gearbox offers fastened velocity ratios, even if the centre gap is not totally established. This requirement is at times referred to as the basic rule of gearing. A helical gearbox is equivalent to a established of paper spur gears, with the exception that the sections must stagger in opposite instructions. There are two sorts of helical gears for parallel shafts: remaining-handed and right-handed.
The Industrial Gearbox market place is segmented based on merchandise variety, software, and geography. The report analyzes the competitive situation by segmenting the industry by location, firm, and variety. Utilizing this information, it estimates marketplace dimensions, income, and consumption. The report also characteristics key data about COVID-19 and its effect on the general sector. And it also provides a competitive landscape with business-major players.
Industrial gearboxes are built-in with units and make automation processes much more productive and dependable. Rising labor charges, lack of experienced labor, and the ageing workforce are driving the demand from customers for automation systems. The industry needs more recent and a lot more superior types and technologies to contend in the global marketplace. You can use Coaxial helical gearbox in a variety of purposes. Its benefits are limitless. If you are seeking for a reliable, substantial-functionality industrial gearbox, CZPT can assist you discover it.
Worm reduction gearbox
As a basic rule, bigger heart distance worm reduction gearboxes are much more successful than scaled-down types. Worm gearboxes with 2.6-in. centre distances commence to get rid of performance as their ratios boost. More substantial centre distances are inclined to have increased efficiency than more compact kinds. Nevertheless, this big difference may not usually be ample to justify the higher expense. Worm equipment reducers typically expense much less than equal helical models.
The use of aluminum for worm reduction gearboxes is a well-liked selection for individuals involved in the manufacturing of Packaging Equipment. In addition to currently being lightweight, aluminum worm reduction gearboxes have substantial power and rigidity. Producers recommend this selection since of its higher rigidity and longevity. While purchasing aluminum worm reduction gearboxes, hold in head that they are far more high-priced than steel variations. Even so, they have a lengthier lifespan and are very resistant to dress in.
The worm’s helix angle is larger than a helical gear, which permits a significantly higher equipment ratio. In addition, the worm’s body is generally more time in the axial route than helical gears. Worm reduction gears are typically left-handed, and British or Indian expectations are typically followed. The worm wheel is produced of hardened alloy metal PB2-C, whilst the gearbox scenario is produced of hardened alloy metal FG 220 or FG 250res.
The worms in a sacrificial system are relatively risk-free from put on. As an alternative, the softer wheel is the cause of most use and tear. The oil investigation report for a sacrificial system demonstrates minimal iron amounts and large copper concentrations. Nonetheless, if a worm reduction gearbox has a negative reputation, you should contemplate buying a new a single. If the worm gears are in great condition, the gearbox is even now a viable alternative for a new or substitution car.
The rewards of a worm reduction gearbox are quite a few. The worm gearbox is commonly employed in industrial configurations, exactly where it offers torque and speed reduction to shift goods. Worm gearboxes are also generally employed in automatic stability gates, which will not run in reverse. Most safety gates use two independent worm drives to maintain the gate in the shut position. There are also several other uses for worm reducers. You can understand more about the benefits of worm gearboxes by studying beneath.
Stainless metal gearbox
Stainless metal gearboxes offer a variety of advantages in excess of normal gearboxes. They match the existing stainless motor design and style and cost fifty percent more on common. They have stainless output shafts and housings as well as corrosion resistant components and a food grade lubricant. Stainless metal gearboxes characteristic IP 65 sealing, Viton shaft seals at the enter and output shafts, and a Buna o-ring amongst the housings. Stainless steel gearboxes also remove flat surfaces and let for a cylindrical design.
Stainless steel gearboxes are a lot more tough than classic cast iron or epoxy-painted gearboxes. These gearboxes can stand up to repeated washdown functions without having injury. They also do not gather particles or bacteria. And since stainless metal does not corrode, stainless steel gearboxes can stand up to harsh environments, these kinds of as oily or greasy environments. Because stainless metal gearboxes are corrosion-resistant, they require little servicing. They are also simpler to thoroughly clean and preserve, resulting in less replacements and a more time life span for your gearbox.
Stainless metal gearboxes are a fantastic decision for meals and other industries that require substantial cleanliness requirements. In addition to its sturdiness, stainless metal gearboxes are best for apps in environments that demand substantial ranges of humidity and water. They are also life-lubricated, and they can be equipped with meals-quality oils or water. The CZPT Gears stainless gearbox is a flexible option for a selection of purposes.
Stainless steel gearboxes offer exceptional corrosion protection and can endure severe environments. The stainless steel go over, housing, and exterior hardware make certain exceptional corrosion defense. If you have concerns about the varying advantages of stainless metal gearboxes, get in touch with a CZPT Equipment sales consultant to learn far more about your alternatives. And if you are not sure which kind is correct for your demands, make contact with a CZPT Equipment revenue consultant to discover the perfect remedy for your business.
1 pace gearbox
Volkswagen Team Parts manufactures the one pace gearbox. The gearbox has a substantial-efficiency electric drive motor that generates 310 Nm of torque over a broad pace selection. Created for optimum variety, this gearbox utilizes a one gear for all driving situations. It is extremely silent, as well, and demands precision production. Volkswagen has also made it available in a reverse-gear configuration with electricity electronics. Volkswagen’s ID.3 EV’s e-generate motor is a perfect case in point of this.
The initial part of the transmission corresponds to the even and odd gears, even though the next part has the straighter gears. A solitary gear set can modify in between both modes. An intermediate gear set is also feasible. A lastshelf equipment can be fashioned by hydraulically betigte Lamellenkupplungen. Equally types of gears can be exchanged between partial transmissions. The invention may in addition consist of a transmission with the same equipment ratios as the first portion of the transmission.
Another variation of the one particular velocity gearbox is the CVT. This variety of gearbox has only a single travel unit, which indicates it does not need a clutch or brake. Its electrical power is derived from the torque produced by the Internal Combustion Motor at a distinct velocity. The engine can’t maintain this kind of high torque stages previously mentioned 5500 RPM, which will lessen the MPG. Also, raising the RPM will minimize the acceleration, and in significant instances could lead to an motor crash.
As the quantity of applications for a 1 speed gearbox will increase, its layout and performance will proceed to evolve. Bosch Rexroth has designed its eGFZ gearbox dependent on customer opinions. They are presently doing work on different pilot tasks and hope to place it into generation in the subsequent couple of years. Nonetheless, if you want to purchase a 1 pace gearbox now, contemplate the rewards of a initial-price design and style.
